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THREAD LEVEL GREEN


modernized domestic textile industry. However, spurring change in an indus- try that is slow to change and limited in resources is likely beyond the scope of a single DOD program effort. Terefore, as this effort evolves, it will lean more heav- ily on both a widening circle of industry partners and other DOD investments in manufacturing technology that are currently ongoing to help develop new technologies and providers. Investments made by the OSD Manufacturing Tech- nology office in functional fibers at the Revolutionary Fibers and Textiles Institute and robotics at the Advanced Robotics for Manufacturing Institute are developing


enabling technologies to enhance Soldier performance and add value to what were formerly commoditized products. Inclu- sion of these new technologies will require automation to make the technology afford- able and accessible.


CONCLUSION By investing in and working with indus- try, the Textile Automation to Enhance Domestic Military Production program will enable the commercial rollout of automated manufacturing solutions by building a public-private collaboration to strengthen the U.S. industrial base while also making production more economi- cally viable for all customers. Furthermore, these investments will serve to establish U.S. leadership in this critical area, thereby improving domestic competitiveness.


Tis will create a growing need for a high-tech workforce in burgeoning, lasting markets, serving both the govern- ment and commercial industries. Because the domestic textile industry operates on extremely low profit margins and, as a result, is collectively limited in its access to internal research and develop- ment funding, it is highly unlikely that manufacturers would make the required capital investments in automation for the limited DOD market alone. Given part- nership and investment through this OSD program and other federal investments, however, it may be possible to modernize the sector. By focusing on near term gains through automation of legacy textile and textile product production, the program may demonstrate the increased value prop- osition for technology insertion across a wider swath of the entire industry.


OUT OF THE BLUE


There are many potential uses for fabric containing advanced monofilament LED fibers, which are able to emit and receive data.


Of course, the initial reaction of many is that an increase in production automa- tion and robotic assembly would reduce existing jobs across the textile indus- try. However, a 2017 study by the U.S.


26 Army AL&T Magazine Fall 2020


Textiles form an integral component to many defense and commercial systems.


Department of Commerce’s Bureau of Industry and Security titled “Textile and Apparel Assessment” paints a different picture. Of the 571 domestic manu- facturers surveyed, 61 percent reported difficulties hiring and retaining employees, specifically “production line workers such as operators and machine technicians.” Te reasons for this are many, but include facil- ity locations that lack a large labor pool from which to draw, as well as competi- tion for that same labor pool. Further, the study cites the lack of available workforce as the number one condition limiting their ability to increase manufacturing utiliza- tion rates to 100 percent in the event of a surge in demand. Tese factors seem to indicate that increased domestic manufac- turing is not hampered by lack of jobs, but rather by the lack of people to fill them. Increased automation and the implemen- tation of new technologies could help to fill these gaps.


Te impacts to defense-related procure- ment are significant, both in the ability to surge the industrial base in times of conflict and also to integrate advanced capabilities into uniforms and equipment that can increase Soldier effectiveness. Te defense textile industrial base has always surged to meet wartime requirements, but this default expectation may no longer be possible. Labor, fiscal and global market constraints limit future adaptability.


Te incorporation of increased automation and robotic assembly can help to offset


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