CREATING SUCCESS OUT OF NECESSITY
base consists of 26 depots, arsenals and ammunition plants that manufacture and reset Army equipment.
Many government organizations have 3D printers used in the additive manu- facturing of parts or tool applications throughout DOD. Te DOD organic industrial base also uses additive manu- facturing to support prototyping and the sustainment of military components for aviation and other vital military systems. Tere has been a recent emphasis within the government to use additive manufac- turing to maintain the readiness of our military systems, but never before had full-scale production of medical prod- ucts been part of that equation.
Te public health emergency suddenly placed the ability to secure medical supplies at the fore of a different type of battle and prompted an entirely new way of thinking. Tere were skilled and dedi- cated workers across DOD at government facilities, but none had experience manu- facturing a medical device. Nevertheless, they were eager to help. Organizations like the U.S. Army Tank-automotive and Armaments Command’s (TACOM) Rock Island Arsenal started asking how they could use their extensive manufacturing capabilities to produce medical devices and who could point them in the right direction. Ultimately, they were pointed in the direction of Fort Detrick, Mary- land, and USAMMDA.
ANSWERING THE CALL One Tuesday evening last April, during a phone call with Dr. Ana-Claire Meyer, the senior clinical adviser in USAMRDC’s Office of the Principal Assistant for Acquisition, Meyer mentioned fielding calls from teams across DOD requesting advice as they worked to respond to urgent supply shortages in hand sanitizer, PPE and sample collection kits for COVID-19
78 Army AL&T Magazine Winter 2021
testing. She recognized that the DOD organic industrial base needed guidance on how to navigate the regulatory hurdles and meet the rapidly changing FDA guid- ance to mitigate critical shortages during the public health emergency.
In a single weekend, she had worked closely with the Naval Air (NAVAIR)
them through the regulatory and medical product development process, and make sure that their items are safe, effective and compliant.”
By combining our forces, DOD was able to organically manufacture and supply a medical product—for the first time ever.
Systems Command and TACOM to provide face coverings urgently needed across the fleet to enable full compliance with FDA regulations, which are not service- or military-specific. To implement these processes across DOD, she knew she needed assistance.
She thought our team at the Warfighter Expeditionary Medicine and Treatment Project Management Office may be able to help organize the effort across the enterprise.
“We have teams across the DOD with all of these great manufacturing capa- bilities that want to help in the COVID effort, but none of them have experience with medical,” she said. “We really need a team at USAMRDC that can help guide
Our team fully understands what it takes to develop and produce an FDA-approved medical item. Not only is the process long, it is also quite complicated. As its name might suggest, the Food and Drug Administration regulates not only food, but also drugs, biologics, vaccines and medical devices to protect public health. Te agency ensures the safety, efficacy and quality of these products. Our team at Fort Detrick was ready and eager to help, and it took just one phone call to pull the right players together.
Within a few days, the Additive Manu- facturing Working Group was born. Te primary intent of the working group is to expedite the delivery of medical prod- ucts in short supply during the pandemic through two approaches:
• Using the DOD organic industrial base to manufacture medical materiel.
• Ensuring the quality and compliance of medical materiel procurements from alternative suppliers in the face of criti- cal supply shortages.
Led by USAMMDA’s Warfighter Expedi- tionary Medicine and Treatment Project Management Office, the working group sought to help produce not only face masks, but also 3D-printed nasal swabs, face shields, protective barrier enclosures and N95 respirator masks.
Comprising 24 professionals across the USAMRDC enterprise with program- matic, regulatory, agreements, clinical, legal and intellectual property expertise, the working group has been a force multi- plier for DOD. To date, it has streamlined
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