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KICK THESE TIRES


T


o maximize its use of fiscal resources, the Army’s project manager for the Stryker bri- gade combat team (PM SBCT)


initiated a groundbreaking double-V-hull (DVH) exchange program in response to an urgent requirement for additional DVH vehicles at a reduced overall cost. Teir DVH vehicles cost 40 percent less than their newly constructed counter- parts and highlight new partnerships between the Army and industry.


Working with Anniston Army Depot, AL, and General Dynamics (GD) Land Systems, the Army developed this pilot program to validate whether components from traditional Stryker flat-bottom-hull (FBH) variants


could be refurbished


expeditiously and installed on a new, more survivable DVH at a lower cost than producing a new vehicle. Te process includes reusing common parts and mis- sion equipment packages (MEPs) from existing FBHs, refurbishing them and reusing the parts in the new DVH struc- ture. Te DVH exchange vehicles have the same capabilities as new-production DVH vehicles at an average cost savings of 40 percent, depending on the variant.


Attaining that cost savings took some brainpower and experience. “Te exchange program is considerably harder to organize than a new procure- ment,” said LTC Eric Frutchey, PM SBCT’s product manager for Stryker fleet management within Program Exec- utive Office Ground Combat Systems (PEO GCS).


“With a new procurement, we know how many vehicles to build and exactly how many new parts are needed. With the exchange vehicles, knowing what will be needed is a bit tougher,” he said. “We know how many of each variant we will be exchanging, but we don’t know which


26 Army AL&T Magazine


REUSING MISSION EQUIPMENT Stryker DVH exchange vehicles have proven to be as effective and reliable as new vehicles, while costing 40 percent less than a newly constructed Stryker. The largest portion of the savings for the exchanged vehicles comes from reusing the MEPS from the FBH vehicle. (Photo courtesy of General Dynamics Land Systems)


parts on those variants are going to need to be replaced,” he explained.


During the disassembly of the two ini- tial pilot FBHs, which began in July 2012, every step was painstakingly docu- mented. Te engineering effort produced vital working tear-down and rework directions that will be examined to find further efficiencies as well to help deter- mine exact costs.


“Te biggest lesson we learned from the pilot vehicles [was that] we need to make sure that the personnel at Anniston have extra time to inspect the vehicles in order to get parts, including long-lead items, on order,” Frutchey said. “Many of the parts are easily accessible. However, for longer- lead items, we are taking steps to ensure that we have a small volume on hand to cut down on the lead time,” he added.


THE NEED FOR STRYKER DVH At


the end of 2009, evolving threats


in Afghanistan led to the generation of


an urgent requirement to increase


the protection level of Strykers. As a result, the hull design of the flat-bottom Stryker vehicles was changed to a more survivable structure.


During this time, the Stryker


modernization program was beginning to develop a similar capability, but it was eight years away from production. Te Army and industry believed they could accelerate the effort to meet the urgent need in theater, and the Stryker DVH was born.


From the outset, the DVH program was a success. Design, testing, production and fielding were accelerated, and the vehicle was provided to Soldiers within 18 months.


Te DVH provides Soldiers with a level of protection consistent with the Mine Resistant Ambush Protected vehicle while maintaining the Stryker’s signature mobility. As of February 2013, Stryker DVH variants had been in the fight for more than 20 months. Tese vehicles have been attacked more than


April–June 2013


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