ORCHESTRATING SUSTAINMENT
SUSTAINMENT ENGINEERING PM TAS prides itself on its hands-on approach to engineering and sustain- ment, working directly with the U.S. Army
Armament Research, Develop-
ment and Engineering Center (ARDEC) and the original equipment manufactur- ers to develop and support the systems we manage. While ARDEC’s Benét Laboratories at Watervliet Arsenal, New York, is well known for its expertise on cannon systems, not as many people are familiar with the organic expertise found at ARDEC for the digital fire control systems (DFCS) on the M777A2 and M119A3.
While the original M777A2 DFCS was developed by
industry, the soft-
ware required to operate the system was developed in-house by ARDEC’s software lab, level 5 certified under the Capability Maturity Model Integration (CMMI) process improvement program. Te knowledge gained in developing the system-level software, and having full intellectual property rights, has allowed the PM to use a different approach while addressing obsolescence and refresh of the systems’ aging electronic line replace- able units (LRUs). LRUs include items like computers, displays and power supplies. PM TAS is using a “breakout strategy,” breaking out each individual LRU and developing specifications and competitively procuring each of
them
using the Army Contracting Command – New Jersey’s (ACC-NJ) expertise to ensure best value, which is critical in an environment of declining budgets.
Tese strategies not only lower costs through competition, but further reduce them by eliminating the additional layer of costs from a prime system contractor. Tere is no free lunch, as this approach does increase the need for internal staff. However, developing organic,
in-house 14
PBLCS STRATEGY
The performance-based life- cycle sustainment (PBLCS) strategy leverages the strengths of the following organizations:
• U.S. Army TACOM Life Cycle Manage- ment Command.
• Defense Logistics Agency. • USMC Logistics Command.
• U.S. Army Research, Development and Engi- neering Command.
• USMC Systems Command. • BAE Systems.
• PM TAS, PEO Ammo; PEO Land Systems (USMC).
and compete the individual LRUs that constitute the system. Tis will not only save initial procurement costs, but pay long-term dividends in sustainment.
SUPPLY CHAIN MANAGEMENT Another key to operational availability is delivering the right parts at the right time to the warfighter. Te M119A3 program uses a traditional organic sys- tem with TACOM providing all spare parts to support demand from the field and the Anniston Army Depot (ANAD), Alabama. PM TAS works with TACOM to identify high-demand items and has several active redesign efforts to improve system reliability, which will operational
availability while
increase reducing
expertise that can be used on multiple platforms pays long-term benefits as elec- tronics obsolescence and refresh of aging components are two of the largest cost drivers in sustainment. With systems expected to last up to 50 years, the elec- tronics may undergo four or five refresh cycles during a system’s life cycle.
PM TAS and the Fires Center of Excel- lence (Fort Sill, Oklahoma) are now using the lessons learned from these efforts in the development of strategies for the next generation of survey equipment. Te existing, legacy system uses proprietary, contactor-developed software. One of the strategies under consideration is govern- ment-owned software that would enable the PM to develop a systems architecture
the demand for spare parts. One such effort is a major redesign of the recoil system, whose main function is to absorb and control the rearward movement of the cannon and return it to its original firing position. Te recoil system, and the spare components required to maintain it, were identified as a significant cost driver in sustaining the M119A3. Working with PM TAS, engineers at ARDEC simplified many of the system's components while reducing the total part count, resulting in a more reliable, easier and less costly system to maintain. (See “Adapting Artil- lery,” Page 32, Army AL&T magazine, October – December 2014.)
Te M777A2 PBLCS strategy uses a competitively awarded firm fixed-price contract with BAE Systems to provide unique spares as well as various engineer- ing and logistics support activities. Tese activities include tracking part
tions and collecting reliability data from the field to identify opportunities
to
reduce operational costs. A life-cycle cost model was developed and is used to give the
government return-on-investment
data so the PM can make data-driven decisions. Sometimes the analysis results
requisi-
Army AL&T Magazine April-June 2016
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